General Machinist
General Machinist''s setup, operate and adjust numerous types of Computer Numerical Controlled (CNC) single and multiple tool machining centers. These machines may include lathes, planers, and milling machines. They utilize custom control media, setups and program documents, to fabricate close tolerance, high quality parts from metals, plastics and composite materials. Employment in this position also requires lifting 10-15 lbs, 15-35 lbs, reaching, handling, turning/twisting, lifting/lowering, climbing, balancing, bending, kneeling, crouching, squatting, contact with metals, solvents, coolants, exposure to moving parts and tools, sharp cutters, slipping hazards, noise and atmospheric conditions, and the use of personal safety gear for face/eye, hand/arm and feet. Prepare to set-up job (e.g., production orders, first lots, tool tryouts) or run previously set-up job by reviewing work order, tie-in sheets, operator''s or setup documents, drawings or CATIA plots. Ensure that correct material (e.g., type and quantity) was issued per plan and is free from defects. Select appropriate tools, as required. Identify type of set-up required to machine part/assembly. Perform layout/lofting on parts/assemblies, as required. Perform machining operations using manual/CNC machines, as required. Generate (NC) Numerically Controlled programs and setup documents, using an on-line computer system and math (e.g., algebra, geometry, trigonometry), as required. Select machine accessories and holding devices (e.g., chucks, vises, turntables). Verify that apparatus is in good condition. Identify fixtures and/or shop aids to be built and fabricate, using appropriate equipment (e.g., mill, lathe, bandsaw, drill press, sander, grinder), as required. Attach machine accessories, tools and shop aides, using dial indicators, edge finders, wrenches, bolts, clamps and overhead cranes. Upload/download CNC programs to machine controller, using computing programs from various servers/data bases. Troubleshoot and edit program media (e.g., Media Tryout (MTO)), as required. Select and check cutting tools per program or CNC documents. Ensure cutters are the correct type, length, diameter, radius and are in good condition. Load and unload cutters following program information or set-up documents, using tool holders, spindle tapers, hand tools (e.g., wrenches, mallets, spanners) and/or overhead cranes. Set machine coordinates or index points per CNC documents, including cutter offset/compensations, tool heights and probes, using controller keyboard, coax indicator or digital readout, height blocks, shims and edge finders. Run CNC programs to machine rough and precision cut parts following CNC documents. Adjust machine settings (e.g., speeds and feeds) to correct machining problems or to prepare machine for next operation in sequence. Perform editing of CNC programs per shop requirements. Monitor machine during operation for unusual vibration or sounds, watch machine gauges and controller display or digital readout for warnings, visually check cutter path, clearance, chips to ensure smooth operation. Check work during each operation and/or after completed job to ensure parts are complete per drawing/plan and that there are no defects (e.g., tool marks, mismatch, incorrect cutter finish). Develop and perform Statistical Process Control (SPC) functions, if required. Handle and dispose of hazardous materials (e.g., coolants, solvents) in approved manner per Material Safety Data Sheets (MSDS), using personal protective equipment, as required. Assist other employees with setups, methods and procedures, by passing on verbal and written information and answering questions. Maintain personal and tool certifications, as required.
Competencies
Effectively communicate verbal information such as tie-ins and job related information.
Competencies
Effectively communicate written information such as tie-ins, planning or engineering change requests and reports.
Competencies
Knowledge of machine shop theory and procedures and machinability of materials (e.g., cutting speed and feed rates for material being machined).
Competencies
Knowledge of proper use, handling and disposal of hazardous materials per government regulations and Boeing procedures.
Competencies
Knowledge of safe working practices, emergency procedures and possible dangerous situations.
Competencies
Knowledge of the coordinate system to identify multiple axes (e.g., X,Y,Z).
Competencies
Mechanical ability, manual dexterity, and hand/eye coordination required to perform various projects, per drawings, sketches, and verbal or written instructions.
Competencies
Operate computing equipment to access job information (e.g., drawings, specifications and other online information systems).
Competencies
Operate computing equipment to perform job tasks (e.g., upload/download programs, create/edit CNC or PLC programs).
Competencies
Operate overhead cranes in a safe manner.
Competencies
Organize, plan, and sequence work efficiently.
Competencies
Read and interpret engineering drawings. Capable of visualizing a three-dimensional shape from a two-dimensional view, converting left-hand to right-hand views and understanding symbols, flag notes, general notes and geometric dimensioning and tolerancing.
Competencies
Read and interpret engineering, machine and/or tooling definitions. Capable of visualizing a three-dimensional shape from a two-dimensional view, converting left-hand to right-hand views and understanding symbols, flag notes, general notes and geometric dimensioning and tolerancing.
Competencies
Set-up and operate various NC/CNC machining centers. Includes knowing machine capabilities & limitations, controller operations, identifying and resolving problems such as unusual sounds or vibrations in the machinery, changes in offset values, and worn cutters/tool inserts.
Competencies
Skilled in the selection, set-up and operation of the appropriate tool(s) for a given type of work.
Competencies
Think before acting,"""" (e.g., anticipate outcome of an action, know if something looks wrong) and ask questions when necessary.
Competencies
Understand the application of technical documents/information such as machine/equipment manuals and safety documentation.
Competencies
Use and create shop aids.
Competencies
Use mathematics including practical math, algebra, geometry and trigonometry.
Competencies
Use various types of floor-mounted power tools (e.g. bandsaw, grinder, drill press, disk sander).
Competencies
Use various types of hand tools and/or hand-held power tools.
Competencies
Use various types of precision measuring tools.
Competencies
Work with others as part of a team which includes giving and receiving feedback, assisting others in completion of tasks; possess interpersonal, listening, and participation skills.
Basic Qualifications For ConsiderationDo you have a minimum of 5 years experience running and operating 3, 4 and 5 axis CNC (Computer Numeric Control) machines?
Do you have experience programming and editing CNC controls using ""G"" codes and ""M"" codes?
Do you have experience setting up CNC machines, including probing and using dial indicators to establish set point?
Do you have experience reading and interpreting blue prints?
Do you have experience using mathematics including practical math, algebra, geometry and trigonometry in a shop environment?
Typical Education/Experience
High school graduate or GED preferred.
Other Job related information
This is an hourly position governed by the IAM Collective Bargaining agreement. Resumes of current Puget Sound Boeing employees submitted via BESS will be considered as this job is not installed in QTTP.
- Business Unit Commercial Airplanes
- Division Bca Supply Chain Mgt & Ops
- Program Fabrication
- Job Type Hourly
- Experience Level Entry
- US Person Status Required? Yes
Closing Date: 02/16/2012
